production departments are well-equipped
with the latest, machinery imported from
Germany and England, and well-staffed with
the expert technicians trained from our
strategic joint venture network.
Raw Material Department
At Tayyab Surgical, we believe that quality
can only be achieved through quality raw
material. As such, the best quality
Raw-materials (S.S. Strips, Round Bars,
S.S.Coils and S.S.Tubes) are imported
directly from Japan & France and are
subjected to composition and hardness
testing through our in-house Laboratory in
order to ensure that only the best materials
are passed on to production departments.
The Company has its own Forging Section
where Forgings are made through Drop Hammer
process by seasoned operators using Dyes
made of the best-quality imported D-2 Steel.
The Forgings are later put through various
process like ring trimming, and acid
cleaning / pickling by those well-versed in
these processes before they are passed to
Our Milling / Machining Section have about
35 Milling / Lathe/Drill/Grinding Machines
which are manned by the exceptionally
well-trained experts for good milling of the
ratchets, teeth, box-making, and for all
other related processes for ensuring exact
perfection before filing. For this purpose,
top-quality imported cutters are used
throughout the machines with intense
scrutiny on quality production.
The process of filing is then carried out by
foreign trained professionals in order to
ensure high standard of exactitude and
precision. Heat Treatment Tayyab Surgical
has an in-house Heat Treatment Department
equipped with top-quality Vacuum Furnace
imported from England, where qualified staff
and engineers trained by the English
Suppliers are engaged in treating the
instruments in order to add strength to the
steel and perfect the metallurgical
composition for further processes.
Polishing & Grinding Department
The Electro-polishing and Grinding
Departments are manned by seasoned workmen
using imported Chemicals and best quality
grinding wheels to ensure the best-quality
finish. More than 10 halls housing
approximately 150 trained technicians are
employed for this process as it is an
important process for quality finishing of
Our Tungsten Carbide (T.C.) Department is
installed with the best-quality induction
machinery being manned by the exceptionally
well-trained experts of German Technology.
The T.C. Tips and the soldering material are
imported from Germany to ensure matchless
quality and precision. The department also
utilizes laser welding machinery for
superior results and unbreakable strength.
Our coating department is capable of
providing Gold plated instruments as well as
powder coated instruments depending upon the
requirements of the instruments or the
customer. All coating related raw materials
are imported from European countries so that
no compromise on quality can be made.
Furthermore, each coating is inspected for
quality before any instrument is passed on
to the next department.
A new addition to our departments is the
Diamond Dusted Jaws (DDJ) department. Here,
using the latest technology we diamond dust
the jaws of those instruments which are used
for holding purposes during medical
procedures. This process adds strength to
the gripping quality of instruments and
increases the life of usage.
Using the top-quality imported Chemicals in
our Passivation Department we boil test and
passivate each and every instrument for 24
hours before packing. If need arises, the
instruments are re-passivated so as to
eliminate any chances of rusting or
corrosion during the life of the instrument.
Our instruments are rust-free for life
though we give guarantee for three years.
Using imported machines and quality
materials, we sand blast the surface of
instruments to achieve the proper finishing
requirements as demanded by our customers.
The process is done by English trained
craftsmen and is a source of pride for the
company where quality instruments are
Currently etching on the instruments is
being done in-house through a
chemical-electrical process. Stamping
facilities are also available if requested
by customer. The company plans to apply
laser-etching technology for its reusable
grade instruments in the near future.