All our production
departments are well-equipped with the latest,
machinery imported from Germany and England, and
well-staffed with the expert technicians trained
from our strategic joint venture network.
Raw Material
Department
At SU MEDICAL
CORP, we believe that quality can only be achieved
through quality raw material. As such, the best
quality Raw-materials (S.S. Strips, Round Bars,
S.S.Coils and S.S.Tubes) are imported directly from
Japan & France and are subjected to composition and
hardness testing through our in-house Laboratory in
order to ensure that only the best materials are
passed on to production departments.
Forging
Department
The Company has
its own Forging Section where Forgings are made
through Drop Hammer process by seasoned operators
using Dyes made of the best-quality imported D-2
Steel. The Forgings are later put through various
process like ring trimming, and acid cleaning /
pickling by those well-versed in these processes
before they are passed to Milling department.
Milling Department
Our Milling /
Machining Section have about 35 Milling /
Lathe/Drill/Grinding Machines which are manned by
the exceptionally well-trained experts for good
milling of the ratchets, teeth, box-making, and for
all other related processes for ensuring exact
perfection before filing. For this purpose,
top-quality imported cutters are used throughout the
machines with intense scrutiny on quality
production.
Filing Department
The process of
filing is then carried out by foreign trained
professionals in order to ensure high standard of
exactitude and precision. Heat Treatment SU MEDICAL
CORP has an in-house Heat Treatment Department
equipped with top-quality Vacuum Furnace imported
from England, where qualified staff and engineers
trained by the English Suppliers are engaged in
treating the instruments in order to add strength to
the steel and perfect the metallurgical composition
for further processes.
Polishing
& Grinding Department
The
Electro-polishing and Grinding Departments are
manned by seasoned workmen using imported Chemicals
and best quality grinding wheels to ensure the
best-quality finish. More than 10 halls housing
approximately 150 trained technicians are employed
for this process as it is an important process for
quality finishing of any instrument.
TC Department
Our Tungsten
Carbide (T.C.) Department is installed with the
best-quality induction machinery being manned by the
exceptionally well-trained experts of German
Technology. The T.C. Tips and the soldering material
are imported from Germany to ensure matchless
quality and precision. The department also utilizes
laser welding machinery for superior results and
unbreakable strength.
Coating
Department
Our coating
department is capable of providing Gold plated
instruments as well as powder coated instruments
depending upon the requirements of the instruments
or the customer. All coating related raw materials
are imported from European countries so that no
compromise on quality can be made. Furthermore, each
coating is inspected for quality before any
instrument is passed on to the next department.
DDJ
Department
A new addition to
our departments is the Diamond Dusted Jaws (DDJ)
department. Here, using the latest technology we
diamond dust the jaws of those instruments which are
used for holding purposes during medical procedures.
This process adds strength to the gripping quality
of instruments and increases the life of usage.
Passivation Department
Using the
top-quality imported Chemicals in our Passivation
Department we boil test and passivate each and every
instrument for 24 hours before packing. If need
arises, the instruments are re-passivated so as to
eliminate any chances of rusting or corrosion during
the life of the instrument. Our instruments are
rust-free for life though we give guarantee for
three years.
Sandblasting Department
Using imported
machines and quality materials, we sand blast the
surface of instruments to achieve the proper
finishing requirements as demanded by our customers.
The process is done by English trained craftsmen and
is a source of pride for the company where quality
instruments are concerned.
Etching
Currently etching on the instruments is being done
in-house through a chemical-electrical process.
Stamping facilities are also available if requested
by customer. The company plans to apply
laser-etching technology for its reusable grade
instruments in the near future.
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